Lean thinking has been popularized by companies like Toyota, Apple, Dell, and many others. But will practicing lean thinking produce a competitive advantage?
A lean competitive advantage comes from mastering lean. A few 5S Kaizen projects will not produce a competitive advantage. Lean mastery requires a dedication and discipline just like a professional sport, the Olympics, or a concert virtuoso. Most people do not want to put in the hard work that it takes to join the 1% club. Today the kids in America do not want to go into science and engineering because it is too hard. It is easier to move manufacturing to China than to implement lean mastery.
Lean is a path to world class status. It should be sold to your organization based on being the best and not based on saving some money on a project basis. People that are focused on being the best will do whatever it takes and will receive the rewards that being the best delivers. People focused on money are involved in the politics of money, which is not what lean is about. Lean can save a few dollars, which is what the surveys show. But, saving a few dollars is not lean mastery. Dominating your industry is lean mastery and that is worth more than a few dollars.
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